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Petroleum Roadmap

 

Barriers/ Chalenges Potential energy Savings or Environmental Improvement Short Term R&D Current to 5 year from today Mid Term R&D from 5 to 15 year from today Long Term R&D greater than 15 years from today
         
Reduce Energy required by compressed air systems Approximately $10,000/plant-year or 300,000 MMBtu state-wide Training in leak detection and Air Handling Systems Design new overall distribution system Build and Install new distribution system and proper preventive maintenance New compressed air technology with higher efficiency pumps
         
Reduce emissions from petroleum refineries--reclaiming most of the flared or vented high energy-valued hydro carbons Flared hydrocarbons of high-energy value will be collected and pressurized to be used as fuel or natural gas. Could result in savings of more than $1,700,000 per plant-year or 6,570,000 MMBtu/year and 370,000 tons/year of NOX, CO and CO2 within the state Demonstration EVRU unit designed to reclaim the flared gas and use it for fuel Footnote (1) Large EVRU systems being demonstrated and prototypedRetrofit of most existing boilers and combustors with higher efficiency burners to reduce emissions New burners and boilers 95% efficient with little NOX emmissions
         
Use CHP to reduce electrical system demand and share power with distributed systems Potentially CHP can save each plant about $1,000,000 annually or statewide more than 10,000,000 MMBtu Convert existing systems to used waste heat with Turbine/Generator Systems For Plants with excess steam generation capacity--run existing boilers at maximum output and use back-pressure turbine to lower the process load Develop new techniques for combined heat/power including fuel cells
         
Improve existing steam systems to use steam more efficiently As much as $20,000 per plant per year and 750,000 MMBtu statewide Steam leak maintenance training including steam trapsInstall adequate insulation on boilers and piping Development of newer (more efficient) steam traps and the use of back-pressure turbines Design and change of custom steam systems totally computer controlled and maintained
         
         
         
Footnote (1) COMM Engineering, Inc. of Lafayette, working with the state IAC and LIFT, has proposed a two-plant refinery demonstation project under NICE3 to demonstrate the energy savings, fuel recovery and emissions reduction
 
 

Document last revised Tuesday, May 11, 2004 1:55 PM

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